ZHILAI Battery Swapping Cabinet is a smart battery swapping solution for electric motorcycles, designed for delivery fleets, logistics companies, courier services, and other commercial operations. It enables fast, safe, and reliable battery swapping to reduce vehicle downtime and maximize fleet productivity. With intelligent battery management, cloud-based monitoring, and scalable deployment, ZHILAI helps operators build more efficient, standardized, and future-ready battery swapping networks.
Long charging cycles reduce fleet productivity
Vehicles remain idle for hours
Charging interrupts daily operations
Peak-hour charging increases energy costs and grid pressure
High electricity demand during peak hours
Limited charging capacity affects efficiency
Fixed opening hours
Difficult to serve multiple locations
ZHILAI combines IoT technology, intelligent hardware, and cloud-based software to build a smart battery swapping solution for electric motorcycles. Instead of waiting hours for charging, riders can replace a depleted battery in minutes and continue their journey immediately. The system also enables remote monitoring, battery management, and intelligent operation through a centralized cloud platform, helping operators improve efficiency while delivering safe, reliable, and scalable battery swapping services.
Item | 5-Door Cabinet | 10-Door Cabinet |
Overall Dimensions | 545 × 1745 × 591.4 mm (W × H × D) | 980 × 1745 × 591.4 mm (W × H × D) |
Battery Compartment Clearance | 260 × 185 × 380 mm (W × H × D) | 260 × 185 × 380 mm (W × H × D) |
Material | 1.0 mm cold-rolled steel cabinet; 1.2 mm cold-rolled steel doors | 1.0 mm cold-rolled steel cabinet; 1.2 mm cold-rolled steel doors |
IP Rating | IP54 | IP54 |
Weight | 85 kg | 150 kg |
Operating Temperature | -20°C to 55°C | -20°C to 55°C |
Power | ≤60 W standby; 4800 W maximum | ≤60 W standby; 4800 W maximum |
Fire Protection | Aerosol fire suppression in the cabinet; water-based fire suppression in the battery compartments | Aerosol fire suppression in the cabinet; water-based fire suppression in the battery compartments |
Compatible Battery Systems | 36 V, 48 V, 60 V, 72 V | 36 V, 48 V, 60 V, 72 V |
Main Functions | Lithium battery charging; cabinet lighting; charging status indication; continued operation during power outages; monitoring; anti-theft detection; electrical protection against overload, overcurrent, leakage, short circuit, overvoltage and undervoltage Lithium battery charging; cabinet lighting; charging status indication; continued operation during power outages; monitoring; anti-theft detection; electrical protection against overload, overcurrent, leakage, short circuit, overvoltage and undervoltage | |
Please provide the battery dimensions, voltage, capacity, connector, charging requirements and BMS communication protocol. Battery samples may be required for final testing.
